Do you have a large project? Are you looking for an experienced kitchen cabinets China manufacturer? If so, here’s our Production Process
Cutting machines used in production are from the German firm HOMAG, the global market leader for wood processing machines.
Our experienced operators using precision equipment make exacting grooves to house the panels in frame and panel construction and drawer bottoms.
We have 3 edge banding machine, 2 KDT and 1 Nanxing, both are IPO company top brand in China. Every hour we finish 100 pcs of board on all 4 sides, or 1pc board every 36 seconds
For this area, we have 3 drilling machines. One has sensor can automatic recognize the panel if cutted wrong and will stop, each hour can drill 1200 pcs. Another one has double position for drilling which means it’s more efficiency every hours drill 1800 pcs.
Before we apply the lacquer finish, our team inspects the base item for color and measurement. Once it passes our quality check, we’ll affix the tracking sticker to the back of the panel prior to applying the lacquer finish on top. We apply the base coat and let the items dry for 3 to 4 hours before sanding. Overall, we apply three rounds of base coat and sanding for a perfect finish. We can use a sanding machine on flat surfaces; however, shaping doors require more expensive, sanding by hand
After door shaping, we clean every panel to prepare it for gluing then applying the PVC finish. The thickness of PVC is 0.035mm, which means the door should last 10 to 15 years as long as moisture is not excessive.
We inspect production at every stage to ensure the color, the accessories, the size and the quantities are correct for your order according to the drawing specifications. This quality inspection rules out any defects in materials or workmanship to ensure every item you receive from us meets the highest standards. As a leading kitchen cabinets China manufacturer, we’ve built our reputation on it.
We scan every piece using our QR system and upload it to our computer system to ensure no items are missing before we make final preparations for shipping. We take extra care pulling your order together because if pieces are missing, they cannot be added later. Our QR system prevents this problem! We also take extra care in physically packing and preparing your order for shipment. We use strong, protective packing materials, including corner protection to safeguard your finished order throughout the shipping process. Our packing meets or exceeds international shipping guidelines.
How our DESIGN SOFTWARE AUTOMATION SYSTEM Works:
1. Designer finishes the drawing through PA Kitchen design & production software.
2. Designer submits drawing through the system to the production department.
3. Production Department uses the software to automatically analyze the drawing and feed the mechanical specifications and the data requirements to our machine systems.
4. Our precision machines automatically produce project components according to the engineering data.
5. We institute QC checks at each step along production and track everything through a project bar code attached to each panel or package.
Quick Response Code:
We use QR codes to track and follow your order. After initially checking the material list required for your order, we send your data automatically to our production machines.
Every board or panel gets its own printed tag so all we have to do at each step in the production process is to scan the QR code for all the information necessary to produce and complete your order.
After packing your order for shipment, we recheck the material and packing list with the QR code to confirm your order is complete. Everything is visible and ready for shipping!
PA KITCHEN takes pride in its Intelligent Design & Production Integration System(IDPI SYSTEM) . This system integrating design,production and quality control is a major guarantee for PA to maintain its comprehensive competitiveness. The data on design and production can be shared and used in one system, which can largely reduce the labor participation and human errors. (The record we had shows that the error rate is less than 0.1% now instead of 5% before because of this beautiful system)
PA KITCHEN specialize in whole house customization, using IPDI System to design and production, after the order is completed by the designer, a data package will be generated and sent to the production department for order optimization. All the data for order constitution will then be transmitted to each stop and machine for producing preparation. What the worker choose to do now is just to enter the order number, or scan the QR code of the order, and then to follow the instructions on production operation showed on the digital screen.